UX/UI case study

UX/UI case study

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2024

2024

SaaS Platform

SaaS Platform

- Mayank Kaushik

- Mayank Kaushik

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Product Designer

Product Designer

This case study showcases my end-to-end design process, from research to final execution and key learnings.

This case study showcases my end-to-end design process, from research to final execution and key learnings.

About

About

Work Order

Work Order

Problem

Problem

Manufacturers lack real-time tracking, causing inefficiency, delays, poor visibility, and quality issues—hurting productivity and customer satisfaction.

Goal

Goal

Design a flexible, trackable workflow module to manage production, optimize tasks, and give stakeholders real-time visibility.

Context

Context

Revind relied on manual tools causing delays and poor visibility. The new module digitizes workflows, links sales and inventory, and provides real-time insights.

Process

Process

How I designed it

How I designed it

Note: After final design we do one final stakeholder interview and iterate if there is implementable feedback.

Research

Research

Overview

Overview

Research audience

Research audience

Factory Owners

Production Workers

Production Managers

Sales and Sourcing Teams.

Factory Owners

Production Workers

Production Managers

Sales and Sourcing Teams.

Research Method

Research Method

Factory visits and in person Interviews: To understand workflows, tech access, and challenges faced.

Online research: To explore past solutions and existing alternatives.

Factory visits and in person Interviews: To understand workflows, tech access, and challenges faced.

Online research: To explore past solutions and existing alternatives.

Outcomes

Outcomes

Factories operated at high speed, using ERPs or Excel for some tasks, but lacked real-time tracking, planning, and resource management—causing business losses and limiting growth.

Factories operated at high speed, using ERPs or Excel for some tasks, but lacked real-time tracking, planning, and resource management—causing business losses and limiting growth.

Persona 1

Persona 1

User Task

User Task

Supervisors create work orders with product details, quantities, timelines, and resources, then allocate materials, define processes, and assign teams—ensuring clarity and smooth production.

Supervisors create work orders with product details, quantities, timelines, and resources, then allocate materials, define processes, and assign teams—ensuring clarity and smooth production.

Rajesh Rathore

Rajesh Rathore

45 yo

45 yo

From Karnataka

From Karnataka

Production Supervisor

Production Supervisor

Bachelor’s Degree

Bachelor’s Degree

“A work order should guide clearly, but Excel or traditional ERP makes it difficult and frustrating.”

“A work order should guide clearly, but Excel or traditional ERP makes it difficult and frustrating.”

Goal

Plan work orders

Track product specifications

Manage quantities

Proper resource management

Track task status

Plan work orders

Track product specifications

Manage quantities

Proper resource management

Track task status

Pain Point

Process operating guidelines are hard to communicate

Task progress in not clearly tracked

Resource are not allocated properly

Unclear ownership for tasks

Process logs are scattered in various sheets

Process operating guidelines are hard to communicate

Task progress in not clearly tracked

Resource are not allocated properly

Unclear ownership for tasks

Process logs are scattered in various sheets

Description

Rajesh, 45, is a Production Supervisor managing shop-floor activities. He ensures teams meet targets, monitors processes, supports operators, and resolves issues in real time. He relies on reports for planning, but discrepancies can slow production.

Rajesh, 45, is a Production Supervisor managing shop-floor activities. He ensures teams meet targets, monitors processes, supports operators, and resolves issues in real time. He relies on reports for planning, but discrepancies can slow production.

Persona 1

Persona 1

User journey map

User journey map

User

User

Rajesh Rathore

Rajesh Rathore

Production Supervisor

Production Supervisor

His/Her expected Journey

His/Her expected Journey

Persona 2

Persona 2

User Task

User Task

A shop floor manager starts by reviewing work orders, checking specifications, and assigning tasks. They monitor progress, resolve issues, coordinate processes, and ensure production targets are met.

A shop floor manager starts by reviewing work orders, checking specifications, and assigning tasks. They monitor progress, resolve issues, coordinate processes, and ensure production targets are met.

Amit Kumar

Amit Kumar

28 yo

28 yo

From Karnataka

From Karnataka

Production worker

Production worker

Industrial Training

Industrial Training

“I try to fulfill the daily tasks assigned to me.”

“I try to fulfill the daily tasks assigned to me.”

Goal

Complete assigned tasks

Maintain product quality

Follow process operating guidelines

Track process data

Complete assigned tasks

Maintain product quality

Follow process operating guidelines

Track process data

Pain Point

Guidelines for a process are not clear

Machines are not always available

Documentation is hard

Approvals take lot of time

Blockers take a long time to resolve leading to delays

Guidelines for a process are not clear

Machines are not always available

Documentation is hard

Approvals take lot of time

Blockers take a long time to resolve leading to delays

Description

Amit, 28, is a Production Worker operating machines and ensuring product quality. He meets daily targets while maintaining safety. Equipment issues or delays can slow him, but he adapts and supports his team.

Amit, 28, is a Production Worker operating machines and ensuring product quality. He meets daily targets while maintaining safety. Equipment issues or delays can slow him, but he adapts and supports his team.

Persona 2

Persona 2

User journey map

User journey map

User

User

Amit Kumar

Amit Kumar

Production worker

Production worker

His/Her expected Journey

His/Her expected Journey

Pain points

Pain points

Poor coordination and planning

Poor coordination and planning

Lack of information on what is the schedule for machines being used.

Not sure which sales orders product are already in production?

Which sales orders can be clubbed together to boost efficiency?

Which workers are free and skilled enough to preform a task?

Lack of information on what is the schedule for machines being used.

Not sure which sales orders product are already in production?

Which sales orders can be clubbed together to boost efficiency?

Which workers are free and skilled enough to preform a task?

Gaps in Task execution and tracking

Gaps in Task execution and tracking

Lack clarity on what task are planned for today/this week/this month

No proper tracking and status updates on tasks allocated to workers

Process data sheet sometimes get misplaced, hence leading to data loss.


Hard to manage and enter data in traditional ERPs

Lack clarity on what task are planned for today/this week/this month

No proper tracking and status updates on tasks allocated to workers

Process data sheet sometimes get misplaced, hence leading to data loss.


Hard to manage and enter data in traditional ERPs

Information retrial is tough


Information retrial is tough


Unorganized data can lead to delay in approvals and hence delay in delivery of products.

Reporting progress for workers become tough.

Cannot apply any form of analytical tool to generate factory, workers or managers report.

Unorganized data can lead to delay in approvals and hence delay in delivery of products.

Reporting progress for workers become tough.

Cannot apply any form of analytical tool to generate factory, workers or managers report.

Ideate

Ideate

User flows and diagram 1

User flows and diagram 1

Steps to create a work order using Revind.

Steps to create a work order using Revind.

User flows and diagram 2

User flows and diagram 2

Steps for executing a work order.

Steps for executing a work order.

Test

Test

Usability testing

Usability testing

Users

Users

Production head

MIS person

In house team

Production head

MIS person

In house team

Discussion Objective

Discussion Objective

Production Head: Evaluate ease of work order creation and overall usability.


Data Entry Operator: Assess efficiency of updating work orders.


Internal Team (2): Test creation, execution, and tracking tasks for ease of use.

Production Head: Evaluate ease of work order creation and overall usability.


Data Entry Operator: Assess efficiency of updating work orders.


Internal Team (2): Test creation, execution, and tracking tasks for ease of use.

Testing environment

Testing environment

For internal team members, we conducted guided usability testing, allowing them to seek assistance as needed.

For the other two users, we used unguided testing, where they recorded their sessions while completing the tasks.

For internal team members, we conducted guided usability testing, allowing them to seek assistance as needed.

For the other two users, we used unguided testing, where they recorded their sessions while completing the tasks.

Prototype

Prototype

Digital wireframes

Digital wireframes

Work order creation page

Work order creation page

Digital wireframes

Digital wireframes

Process execution page

Process execution page

Final Designs

Final Designs

Visual style guide

Visual style guide

Poppins

Poppins

Aa

Aa

Qq

Qq

Bb

Bb

Rr

Rr

Cc

Cc

Ss

Ss

Dd

Dd

Tt

Tt

Ee

Ee

Uu

Uu

Ff

Ff

Vv

Vv

Gg

Gg

Ww

Ww

Hh

Hh

Xx

Xx

Ii

Ii

Yy

Yy

Jj

Jj

Zz

Zz

Kk

Kk

Ll

Ll

Mm

Mm

Nn

Nn

Oo

Oo

Pp

Pp

1234567890!@#$%^&*()_+-=.,/?

1234567890!@#$%^&*()_+-=.,/?

#202423

Black

#E6AF43

Yellow

#DEDFDF

Grey

#FFFFFF

White

Work order list view

Work order list view

Work order creation

Work order creation

Work order creation

Work order creation

Work order execution page

Work order execution page

Work order creation

Work order creation

Outcomes

Outcomes

Secured 10 new enterprise customers.

Secured 10 new enterprise customers.

Increased app engagement by 45%.

Increased app engagement by 45%.

Reduced work order (WO) creation time from 1–2 days to 60–80 minutes.

Reduced work order (WO) creation time from 1–2 days to 60–80 minutes.

Reduced WO execution time by an average of 2 days.

Reduced WO execution time by an average of 2 days.

Nearly all Revind customers experienced a significant increase in sales.

Nearly all Revind customers experienced a significant increase in sales.

Lets connect

Lets connect

mayankuxdes@gmail.com

mayankuxdes@gmail.com

www.mayankux.com

www.mayankux.com